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Reusable Renewable Plastic
Construction Template
Replace wood and steel forms used in the construction of concrete structures such as high rise buildings, apartment buildings, dams, mines, etc. They can be sawed and nailed to make forms to hold poured cement until they are removed after the cement hardens. They are panels having thicknesses of 12, 15 and 18millimeters; widths of 915 and 1000 millimeters;lengths of1830 and 2000 millimeters. The panels weigh between 21 and 44 kilograms..
Reusable Recyclable Plastic
Construction Templates
Are just what the name says. They are Plastic forms (or Templates) to replace wood and steel forms currently used extensively in
Construction of concrete structures. The templates contain poured cement until the cement is hardened and cured and then removed and discarded. Unlike wood and steel forms, plastic templates are Reusable and can be re-used up to 30 times before discarding. They are Recyclable; the discarded templates can be sold back to the factory for 1/3 the pricnew templates, whereas wood and steel forms can only be used once and then discarded..
Construction of concrete structures. The templates contain poured cement until the cement is hardened and cured and then removed and discarded. Unlike wood and steel forms, plastic templates are Reusable and can be re-used up to 30 times before discarding. They are Recyclable; the discarded templates can be sold back to the factory for 1/3 the pricnew templates, whereas wood and steel forms can only be used once and then discarded..
Demand
Plastic construction templates are used world-wide for the construction of all concrete structures such as (1) single family and mufti family homes; (2) hotels, (3) high-rise buildings(4) apartment buildings, (5) mines, (3) bridges, (4) tunnels, (5) ports, and other concrete structures
Cost Savings
The cost of forms is a very significant factor in the cost of construction. By reusing template up to 30 times before discarding and then recouping costs when they are sold back to the factory at 1/3 the cost of new templates, the use of reusable recyclable plastic templates will very significantly reducei construction costs. The cost savings are 20% to 30% as a result of 30 to 40% reduction in labor costs and the time saved (50% ) when using plastic templates instead of wood forms.
Supply
The raw materials that are used for producing the plastic construction templats are polyethylene (PE) and polypropylene (PP) waste products that are discarded in every city and landscape in every country of the world. Raw materials are acquired from discarded plastic rubbish in landfills and other disposal areas as well as discarded PE and PP plastic bottles that are used extensively in every country of he world to contain liquids such as water and beverages. The market that will evolve for people selling scrap plastic will be a significant factor in reducing litter in the countries and cities throughout the world and reducing the costs to governments for the management of landfills and other disposal areas..
The situation and development trend of plastic template in China
China's plastic template has experienced twenty years of development, currently in construction and bridge construction has been widely used to obtain good results. Plastic template is a green energy-saving and environmentally friendly products, promote the use of plastic templates are "plastic wood", an important measure to conserve resources. Plastic template has a bright future, the use of plastic templates should be a template for future direction of development of the industry.
Overview of the development of plastic template glass fiber reinforced plastic template. 1982, Baosteel Engineering Command and the joint development of Shanghai Yaohua Glass Factory as "stereotypes reinforced plastic composite template", in 1983 through the identification. The template used for the substrate of polypropylene, glass fiber reinforced composite materials, injection molding, the template structure and specifications of size and composite steel is basically the same, through the Shanghai Baoshan Iron and Steel more than 10 construction applications, achieve better results by construction workers at home.
Template plastic and wood plates of sand. Kunming Institute of Technology in 1988 developed the waste sand, slag, slag, quartz sand as the main raw material, waste plastic as a binder in composite materials, mainly used as floor tiles, decorative plates, box board and drainage pipes, construction of Kunming trial installation companies have used steel frame plastic board template. The templates of several plastic template bearing capacity and stiffness of the low heat resistance is poor, the board is easy to produce creep, can not meet the construction requirements. In addition, the price of polypropylene was also higher, so did not get a lot of application.
Significant advantages of plastic template.
Plastic template sheet surface smooth and clean water can reach the requirements of concrete formwork, stripping fast and easy; board flatness error can be controlled to less than 0.3mm, thickness uniformity, and the thickness tolerance can be controlled to within ± 0.3mm. Combination of templates for steel frame is more suitable than the bamboo template.
Good water resistance, long-term immersion in water is not hierarchical, material expansion rate is less than 0.06% water, the plate size and stability. To acid, alkali, weather resistance Ye Hao, temperature -60 �� ~ 130 �� can be used normally, durability, use only 6 years old 15% level can normally use more than 8 years. In coastal areas, underground engineering, mining, dams and other projects in marine applications more suitable than steel template.
Plasticity, allowing designers greater design freedom, according to design requirements, through various forms of mold, producing a variety of different shapes and different specifications of the template, the template surface to form decorative patterns, the template construction and decoration engineering together This is a template other materials are not easy to do.
Simple manufacture, production processes and production equipment are more single sheet can be quickly molded by hot press forming. Construction Application of simple, plastic sheet can be drilled, nail, saw, planing and other wood template has the same processing performance, field stitching is very convenient.
Repeated use can be recycled, plastic mold construction with full recovery after retirement, after treatment for recycled plastic templates or other products. The production plant can reduce the cost of the construction companies do not pay to dispose of scrap bamboo (wood) the cost of the template, you can also get 30% of the residual plastic template. Construction Application of the whole process without environmental pollution, ecological construction is a green template.
A variety of new plastic templates are constantly being developed and born.
Plastic construction templates are used world-wide for the construction of all concrete structures such as (1) single family and mufti family homes; (2) hotels, (3) high-rise buildings(4) apartment buildings, (5) mines, (3) bridges, (4) tunnels, (5) ports, and other concrete structures
Cost Savings
The cost of forms is a very significant factor in the cost of construction. By reusing template up to 30 times before discarding and then recouping costs when they are sold back to the factory at 1/3 the cost of new templates, the use of reusable recyclable plastic templates will very significantly reducei construction costs. The cost savings are 20% to 30% as a result of 30 to 40% reduction in labor costs and the time saved (50% ) when using plastic templates instead of wood forms.
Supply
The raw materials that are used for producing the plastic construction templats are polyethylene (PE) and polypropylene (PP) waste products that are discarded in every city and landscape in every country of the world. Raw materials are acquired from discarded plastic rubbish in landfills and other disposal areas as well as discarded PE and PP plastic bottles that are used extensively in every country of he world to contain liquids such as water and beverages. The market that will evolve for people selling scrap plastic will be a significant factor in reducing litter in the countries and cities throughout the world and reducing the costs to governments for the management of landfills and other disposal areas..
The situation and development trend of plastic template in China
China's plastic template has experienced twenty years of development, currently in construction and bridge construction has been widely used to obtain good results. Plastic template is a green energy-saving and environmentally friendly products, promote the use of plastic templates are "plastic wood", an important measure to conserve resources. Plastic template has a bright future, the use of plastic templates should be a template for future direction of development of the industry.
Overview of the development of plastic template glass fiber reinforced plastic template. 1982, Baosteel Engineering Command and the joint development of Shanghai Yaohua Glass Factory as "stereotypes reinforced plastic composite template", in 1983 through the identification. The template used for the substrate of polypropylene, glass fiber reinforced composite materials, injection molding, the template structure and specifications of size and composite steel is basically the same, through the Shanghai Baoshan Iron and Steel more than 10 construction applications, achieve better results by construction workers at home.
Template plastic and wood plates of sand. Kunming Institute of Technology in 1988 developed the waste sand, slag, slag, quartz sand as the main raw material, waste plastic as a binder in composite materials, mainly used as floor tiles, decorative plates, box board and drainage pipes, construction of Kunming trial installation companies have used steel frame plastic board template. The templates of several plastic template bearing capacity and stiffness of the low heat resistance is poor, the board is easy to produce creep, can not meet the construction requirements. In addition, the price of polypropylene was also higher, so did not get a lot of application.
Significant advantages of plastic template.
Plastic template sheet surface smooth and clean water can reach the requirements of concrete formwork, stripping fast and easy; board flatness error can be controlled to less than 0.3mm, thickness uniformity, and the thickness tolerance can be controlled to within ± 0.3mm. Combination of templates for steel frame is more suitable than the bamboo template.
Good water resistance, long-term immersion in water is not hierarchical, material expansion rate is less than 0.06% water, the plate size and stability. To acid, alkali, weather resistance Ye Hao, temperature -60 �� ~ 130 �� can be used normally, durability, use only 6 years old 15% level can normally use more than 8 years. In coastal areas, underground engineering, mining, dams and other projects in marine applications more suitable than steel template.
Plasticity, allowing designers greater design freedom, according to design requirements, through various forms of mold, producing a variety of different shapes and different specifications of the template, the template surface to form decorative patterns, the template construction and decoration engineering together This is a template other materials are not easy to do.
Simple manufacture, production processes and production equipment are more single sheet can be quickly molded by hot press forming. Construction Application of simple, plastic sheet can be drilled, nail, saw, planing and other wood template has the same processing performance, field stitching is very convenient.
Repeated use can be recycled, plastic mold construction with full recovery after retirement, after treatment for recycled plastic templates or other products. The production plant can reduce the cost of the construction companies do not pay to dispose of scrap bamboo (wood) the cost of the template, you can also get 30% of the residual plastic template. Construction Application of the whole process without environmental pollution, ecological construction is a green template.
A variety of new plastic templates are constantly being developed and born.
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